What’s Happening at Other Chapters

The Woodturners of Olympia will be holding their Turn and Learn event at their June 23rd meeting. Topics to be covered include coloring/dyeing, turn a pen for our Military Personnel, finishing projects – wax, varnish, photography methods turning bottle stoppers, turning hollow forms and platters w/ band inserts. The meeting starts at 6:30 with a potluck preceding at 5:30.

The Seattle Woodturners meeting is scheduled for June 9th and will feature Dick Watson. Dick will be demonstrating the skew. His talk will cover five basic cuts, different types of skews, as well as sharpening techniques.

The Northwest Woodturners meeting will feature pen fabrication and design with Mitch Patton. They will also be holding a Learn-to-Turn session at the Rockler Annex in Beaverton, Oregon on June 11th, 9:30 am to 1 pm. This is an especially good opportunity for new turners to bring questions, pet projects, tools to be mastered and have plenty of expert willing help.

The Beaver State Woodturners in Eugene, Oregon will be meeting June 27, 6:00 PM at the Woodcraft in Eugene. The demonstration will be provided by Dean Jordan on metal spinning.

You Can Never Be Too Safe, Part 2

Yesterday’s post about the tragic accident involving turner Joan Kelly is a reminder to make sure you follow all safety procedures when turning. The following are safety guidelines published by the AAW:

1. Always wear safety goggles or safety glasses that include side protectors. Use a full faceshield for bowl, vessel or any turning involving chucks and faceplates.

2. Fine particles from a grinder and wood dust are harmful to your respiratory system. Use a dust mask, air filtration helmet, proper ventilation, dust collection system or a combination of these to deal with this serious issue. Be especially mindful of dust from many exotic woods, spalted woods or any wood from which you notice a skin or respiratory reaction.

3. Wear hearing protection during extended periods of turning time.

4. Turn the lathe “off” before adjusting the tool rest or tool rest base (banjo).

5. Remove chuck keys, adjusting wrenches and knockout bars. Form a habit of checking for these before turning on the lathe.

6. Tie back long hair, do not wear gloves, and avoid loose clothing, jewelry or any dangling objects that may catch on rotating parts or accessories.

7. When using a faceplate, be certain the workpiece is solidly mounted with stout screws (#10 or #12 sheet metal screws as a minimum). Do not use dry wall or deck screws. When turning between centers, be certain the workpiece is firmly mounted between the headstock driving center and tailstock center.

8. Make certain that the belt guard or cover is in place.

9. Check that all locking devices on the tailstock and tool rest assembly (rest and base) are tight before operating the lathe.

10. Make sure the blank is securely fastened.

11. Rotate your workpiece by hand to make sure it clears the toolrest and bed before turning the lathe “on”. Be certain that the workpiece turns freely and is firmly mounted. A handwheel on the headstock simplifies this process of spinning the lathe by hand before turning on the switch.

12. Be aware of what turners call the “red zone” or “firing zone.” This is the area directly behind and in front of the workpiece—the areas most likely for a piece to travel as it comes off the lathe. A good safety habit is to step out of this zone when turning on the lathe, keeping your hand on the switch in case you need to turn the machine off. When observing someone else turn, stay out of this zone.

13. ALWAYS CHECK THE SPEED OF THE LATHE BEFORE TURNING IT ON. Use slower speeds for larger diameters or rough pieces, and higher speeds for smaller diameters and pieces that are balanced. Always start a piece at a slower speed until the workpiece is balanced. If the lathe is shaking or vibrating, lower the speed. If the workpiece vibrates, always stop the machine to check the reason. As a starting point, consult your operator’s manual for recommended speeds for a particular lathe. Make sure the lathe speed is compatible with the size of the blank.

14. Exercise extra caution when using stock with cracks, splits, checks, bark pockets, knots, irregular shapes, or protuberances. Beginners should avoid these types of stock until they have greater knowledge of working such wood.

15. Hold turning tools securely on the toolrest, holding the tool in a controlled but comfortable manner. Always contact the tool rest with the tool before contacting the wood.

16. When running a lathe in reverse, it is possible for a chuck or faceplate to unscrew unless it is securely tightened or locked on the lathe spindle.

17. Know your capabilities and limitations. An experienced woodturner is capable of lathe speeds, techniques and procedures not recommended for beginning turners.

18. Always remove the tool rest before sanding, finishing or polishing operations.

19. Don’t overreach, keep proper footing and balance at all times.

20. Keep lathe in good repair. Check for damaged parts, alignment, binding of moving parts and other conditions that may affect its operation.

21. Keep tools sharp and clean for better and safer
performance. Don’t force a dull tool. Don’t use a tool for a purpose it was not designed or intended.

22. Consider your work environment. Don’t use a lathe in damp or wet locations. Do not use in presence of flammable liquids or gases, and always keep a fully-charged fire extinguisher close at hand. Keep your work area well lit.

23. Stay alert. Watch what you are doing, pay close attention to unusual sounds or vibrations – stop the lathe to investigate the cause. Don’t operate machines when you are tired or under the influence of drugs or alcohol.

24. Guard against electric shock. Inspect electric cords for damage. Avoid the use of extension cords.

25. Never leave the lathe running unattended. Turn power off. Don’t leave lathe until it comes to a complete stop.

26. A significant number of accidents to woodturners occur while using saws, especially band and chain saws. Learn and follow the safety guidelines for these machines before operation.

You Can Never be Too Safe

Joan KellyJust read this sad report about an experienced woodturner and demonstrator who had a serious accident May 4th while at her lathe. Joan Kelly was turning a large cedar bowl blank on her lathe. Something happened that caused the blank to shatter and Joan was struck in the face and forehead. Her husband quickly called for aid and she was taken to the hospital where significant efforts were made to help her. Unfortunately, she died from her injuries on May 17th.

This is another reminder that this activity we get so much pleasure and reward from can also be incredibly dangerous.

You can read the full story on the Woodturners America website.

Invention and Inovation

It is interesting to watch what results from invention and innovation. A couple examples recently involving turning kits.

silver tip badger hair knotAnthony Turchetta, the owner of The Golden Nib.com, began promoting shaving accessory kits – razor handles and shaving brushes. From what I can tell he has had these for a number of years. He offers razor handle kits that used Mach 3 style heads and double edge safety razor heads. He has several different razor kits and 7 different Badger Hair knots for brushes. He was the only supplier I could find. But in the last six months almost every major turning supplier – Penn State Industries, Woodcraft, Arizona Silhouette, Rockler, Hut – has got them in their catalogs.

seam ripperAnother example is seam rippers. Ken Ferrell started making turned handles for the small plastic seam rippers. He then wrote a tutorial for turning seam ripper handles on the International Association of Penturners website and offered the plastic seam rippers for sale. In fact, the price he offered was better that you could get at the local fabric store. The latest Penn State Industries catalog now has chrome seam ripper kits.

So what do you think is going to be the next idea that shows up in retail catalogs?

Creating Long Spindles

The June issue of Woodturning magazine has an article titled “Creating long spindles with a join” by Richard Findley. He talks about being able to create spindles that exceed the length of the lathe bed by turning multiple sections and joining them with mortise and tenon joints. He shows his techniques for creating these types of joints.

This made me think of a recent video posted by the Northeast Florida Woodturners from their April meeting demonstration. In it Ed Malesky and Emory Mclaughlin show how to create long spindles with multiple features utilizing a different type of joinery.

You can check out the video on the Jaxturners YouTube channel. Remember that there are three parts to this video.

Samples from the Segmented Woodturners

Our last demonstrator, Donald Derry, commented that he has received negative comments from people related to coloring his turnings. These may be considered woodturning “purists” since they prefer the natural appearance of wood. These same people would probably not appreciate segmented work either. But to each his/her own.

As a member of the Segmented Woodturners chapter of the AAW, I frequently check out the goings on at the website. Looking through the photo of the week history, I couldn’t help but want to share some of the absolutely amazing work being done. So here are a few pieces that can be viewed on the Segmented Woodturners website (membership not required to view gallery):

the charioteer and quadriga
The Charioteer and Quadriga by Al Fox
The Charioteer and Quadriga was created by Al Fox from Hummelstown, PA. This piece was created with 461 pieces of Wenge, Canarywood, Black Veneer wood and a Maple floating base. Carved handles and acrylic figures.

the gathering
The Gathering by Al Fox
Al also created The Gathering which was created from 1326 pieces of Gabon Ebony, Sapele, Wenge, Maple, Pheasant Wood, and Black Veneer wood. With Acrylic Figures.
During the latter part of the sixth century B.C., scenes of women at a fountain house became popular on black figured terracotta vessels.Here women gather to chat and fill their hydriai.

euclids dream
Euclids Dream by Art Bodwell
Euclid’s Dream was created by Art Bodwell from Dundee, Michigan. This tubular sculpture was designed using Google Sketchup. It was titled in honor of the father of modern geometry. The sculpture is approximately 14” wide and 14” high, including the base. The woods are Maple, Walnut, Bubinga and Koa. The sculpture is attached to the Vermont granite base with 3/8” diameter clear acrylic rods. There are 194, 2” diameter rings, and a total of 1552 individual pieces. The finish is spray shellac sealer, several light spray coats of Deft gloss lacquer and a final coat of Deft semi-gloss lacquer.

arts and crafts vase
Arts and Crafts Vase by Thomas Knapp
Arts and Crafts Vase was created by Thomas Knapp and consists of 239 pieces. This is an interesting piece to me for many reasons. First, it was made from quarter sawn White Oak which is not a generally friendly wood to turn. It has open segments which adds interest and the piece was fumed for five days after it was turned and final sanded.

buffalo
Buffalo by Hans Finsterwalder
Buffalo was created by Hans Finsterwalder. This is a large segmented Bowl which was made from Maple, Ebony, Bloodwood and Turquoise.

scalloped rim bowl
Scalloped Rim Bowl by Craig Kirks
Scalloped Rim Bowl was created by Craig Kirks from Andover, Minnesota. It was crafted from Ebony, Curly Maple and Bloodwood. Craig states that making a stable bottom with the flower design was a concern. He constructed it using two 1/8″ thick segmented rings with staggered seams. Only the top one has the design and the bottom one has a center disc that is 1/4″ diameter larger than the one in the top ring